Jacketed valve(s)

Focus on

SPECIAL VALVES: Valves with heating jackets

The problem:

One challenge in the field of chemicals, petrochemicals, cryogenics, nuclear or polymers is maintaining the fluid produced in industrial lines at a specific temperature so that its properties can be conserved throughout the manufacturing process.

The solution :

♦ Customized valvesenclosed in a “jacket” rather than the alternative “electric trace heating”*

A heating jacket can :
– Maintain the required temperature for the fluid flowing through the valve
– Provide a more cost effective solution for the finished product (compared with electric trace heating)
– Help eliminate the risk of explosion if the product is installed in a dangerous environment.

For certain applications, Guichon can design a valve fitted with a jacket for the purpose of ensuring additional safety in case of perforation of the valve body by the fluid.

Examples of custom jacketed valves: More than 90 years of industrial experience.

Possibility to separate the heating or cooling zones on the same valve so that parts of the circuit can be drained. 3 Way valve with 2 venting valves s – DN 100x100x100
3 separated heating chambers
Possibility to reduce the number of heating connections (piping constraints, space constraints, cost, etc.) by guiding the fluid through a system of internal walls.

Tank bottom Piston valve with heating  jacket for polymerizer application
Possibility to retrofit an existing valve with a heating jacket Jacketed 3 Way piston valve, type 604C with shape adapted to constraints of customer’s application
Possibility to make a cast jacket using 2 half shells depending on the size and quantity.

Tank Bottom Valve with cast jacket (2 half shells) adapted to the size of the product.
Possibility to jacket the flanges of the valve.

Jacketed drain valve 607C DN80x50
For the higher temperatures, Guichon Valves recommends insulation.  The valve can be supplied with an insulated hood (Rockwool for example) helping to avoid energy loss while protecting the personnel taking the sample. Sampling valve with heating jacket and protective hood – Type 609C DN100/25

* ( The temperature is maintained thanks to heating elements arranged around the valve)

Features

Definition  of heating jacket
A metal enclosure installed around the body or whole of the valve with the purpose of maintaining the temperature of the fluid flowing through the valve.
How it works: The jacket is supplied with a heat transfer fluid that can be either gaseous (steam) or liquid (oil such as Therminol 66 for example, which has a powerful capacity to produce heat).  The supply of the heat transfer fluid can be done in several ways: via an injection port, directly to the flange, through welded ends, by a three piece connection, etc.

Pour une utilisation en basse température » 60 à 80°c (l’utilisation de l’eau chaude suffit).
Pour une utilisation en haute température » 280 à 300°c (utilisation d’un fluide particulier).

Applicable Fluids
Products requiring temperature control (hot or cold), notably polymers where a change in temperature can cause the product to cure or harden.
Applicable Valves
A heating jacket is an option that can be added to any valve in our product range.
Jacket materials
This is defined in function of the process conditions and environment of the valve, the fluid passing through it
Thickness The jacket thickness is defined in function of the service condition
Connections

Flanges, butt welded, NPT threaded connections, etc.
connection with flanges

connection butt welded (Buttwelding)

connection Socket Weld






connection NPT /GAZ)











raccordement 3 pièces

Design and Production

Heating jacket design





The heating jacket is considered a pressure vessel just as a valve body or piping.  It is therefore subject to the Pressure Equipment Directive (PED).  Pressure equipment can be dangerous as a considerable amount of energy is likely to be stored up.  The danger is equally as important as the fluid itself (flammable, toxic, etc.).  The PED directive allows the classification of pressure equipment into several categories defined by various criteria (pressure, fluid type…).  In function of the category, it is mandatory to affix an identification plate indicating the different elements.

An example of a typical PED identification plate:

Manufacturer’s Logo, CE Marking, ID number of the certified organisation confirming to DESP, Concerned item (body, Jacket…), Fluid Category, Date of fabrication and Guichon ID number, Pressure test (assembly hydraulic), Operating temperature range, Operating pressure

Production

Interview with Pierre M., Welding Shop Supervisor

“As a welder, we work from cut planes for which we identify the different parts of the heating jacket, the tab position and the weld points as in the example below:

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The Steps :
♦Identify the position of the blocks/pieces that form the jacket.

♦Machining of blocks/pieces

♦Finishing grinding provides for a better welding surface and also has a significant impact on the overall aesthetics of the finished valve.

Radiographic testing is not possible due to the difficulty to insert the film inside the jacket.  For this reason we perform 100% liquid penetrant testing.

Everything is prepared to ensure the weld is as precise as possible.  Welding a heating jacket is a very delicate and careful process that we control perfectly.”

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